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Aluminum electrolytic capacitor manufacturing

Materials, structural parts and production supplies for aluminum electrolytic capacitors, from element fabrication through assembly, sealing and external wrapping.

Aluminum electrolytic capacitor manufacturing — application environment
Applications / 01

Aluminum electrolytic capacitor manufacturing

Materials, structural parts and production supplies for aluminum electrolytic capacitors, from element fabrication through assembly, sealing and external wrapping.

01

Element materials and connections

Anode foil, cathode foil, separator paper, electrolytes and foil tabs form the basis for selection. Check material parameters and connections individually against target voltage, temperature and dimensions.

02

Housings, sealing and lead-out connections

Select aluminum cases, rubber seals, lead terminals or terminal covers to suit the capacitor structure; verify assembly dimensions, tolerances and connection forms. Match insulating discs and aluminum washers to the specific structure.

03

Fixation, wrapping and finished-product taping

Core-fixing tape secures elements, while heat-shrink tubing for batteries and capacitors provides external wrapping. For taped feeding, hot-melt tape and paper tape can be selected to suit the packaging method.

Matching materials and components

Products for this application

Anode foil

Anode foil

Etched and formed foil, selected by voltage and specific capacitance.

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Cathode foil

Cathode foil

Etched, formed and high-purity series covering different thicknesses and performance levels.

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Foil tabs

Foil tabs

Anode and cathode foil tabs connect the winding to external terminals.

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Electrolytic Capacitor Separator Paper

Electrolytic Capacitor Separator Paper

Match winding and impregnation requirements using density, thickness and structure.

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Electrolytes for aluminum electrolytic capacitors

Electrolytes for aluminum electrolytic capacitors

Standard, low-impedance, high-voltage and GBL series, selected by application.

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Aluminum cases

Aluminum cases

Standard and snap-in aluminum cases, matched by outer diameter and length.

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Rubber seals

Rubber seals

Flat, bossed and vent-hole structures, matched by hole pattern.

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Lead terminals

Lead terminals

Lead terminals for radial-leaded capacitors.

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Pin-Type Capacitor Terminal Covers

Pin-Type Capacitor Terminal Covers

Compare dual-pin, multi-pin, long-lead and solder-tab structures on one page.

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Screw-terminal capacitor covers

Screw-terminal capacitor covers

Flat, bossed and reinforced structures, selected to match terminals.

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Insulating discs and aluminum washers

Insulating discs and aluminum washers

Options include aluminum washers and PP and PET insulating discs.

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Hot-Melt Tape

Hot-Melt Tape

Hot-melt taping of leaded components

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Paper tape

Paper tape

Backing paper for hot-melt taping

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Core-fixing tape

Core-fixing tape

Capacitor element fixing and insulation

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Halogen-Free Flame-Retardant Polyolefin Heat-Shrinkable Tubing for Batteries and Capacitors

Halogen-Free Flame-Retardant Polyolefin Heat-Shrinkable Tubing for Batteries and Capacitors

For external sleeving of batteries and capacitors: thin walls and high rigidity for easy insertion.

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Product matching and selection

Start with the process and specifications.

Please provide: capacitor structure and target specifications, material or part model, key dimensions and tolerances, process conditions, quantity and packaging requirements.

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